15kg LPG Gas Cylinder Body Manufacturing Equipment Heat Treatment Gas Furnace

15kg LPG Gas Cylinder Body Manufacturing Equipment Heat Treatment Gas Furnace

15kg LPG Gasoline Cylinder Entire body Production Products Warmth Treatment/Fuel Furnace



CZPT specification


I. Frequency heating theory:

Frequency heating is employing frequency energy to modify 380V, 50Hz energy current into the suitable frequency present by rectification and contravariant. Input this recent into resonant tank composed by the heating furnace, to make the furnace coil make alternating magnetic discipline, although the pre-heating metal material keep in the alternating magnetic field, the materials will create the alternating current and heating by alone, high hot effectiveness and reduced power consumption.


Frequency induction heating energy factor≥96%, has automatic impedance adjustment purpose, the functionality of power saving is certainly.

Energy output is steady, heating temperature is effortless to handle, good consistency to boost the heating top quality.

Excellent diathermancy, magnetic field has a good permeability to the steel workpiece, it’s not heating conduction, so the temperature big difference of workpiece actions is tiny and boost the products’ top quality.

Temperature measuring technique closed-loop handle heating electricity, the precision of temperature is substantial.

Automatic impedance adjustment and computerized frequency adjustment operate, inspecting method impedance transformation caused by the cylinder from amazing to very hot for the duration of the total heating procedure automatically. Modifying the output parameter instantly and producing the whole heating method stay in vitality-effective point out, preserving far more energy. 

II. Heating procedure need:

9KG, 14KG LPG cylinder production line:

Workpiece dimension: 9KG, 14KG LPG cylinder

Heating temperature: 780 – 900°C (The heating temperature sets according to the technologies demand, adjustable)

Combined generation line heating speed: fourteen next/for every cylinder

Productivity: 2000 pcs / 8 hrs

III. Consumer required equipment electrical power calculation:

9KG, 14KG LPG cylinder generation line:

Dimensions: BPS-550 frequency power. GT-9, fourteen/550 title: 9KG, 14KG LPG cylinder frequency heat therapy furnace.

Energy: 550KW

IV. Composition of cylinder heating treatment equipment:

1. BPS sequence frequency energy: one particular set

Dimensions: BPS-550

Rated energy: 550KW

Shunt capacitor: one particular established (below the furnace)

Power factor: Complete electrical power condition get there more than 96%.

A. Sophisticated handle program:

The frequency energy employs smart handle method, it is a new SCR technology control method developed by absorbing the progress frequency heating engineering both Chinese and foreign and special need for cylinder. The smart manage system makes use of line device design, all working models have luminotrons to show working state, the calculation of control system is processing in the specific CPU module. It is dependable, regular and straightforward to keep. 

B. Adjustable power output:

Throughout the electrical power of products is 0 – rated energy can be adjusted constantly, escalating the electricity adjustment output perform, the lower energy of 9KG cylinder procedure can assure the ideal doing work point out, to guarantee the commutating voltage get to 500V, improve the heating efficiency and save the vitality usage.

C. Total defense function:

Not only equip with above-voltage security, in excess of-current security, voltage restriction, current restriction features, but also the smart safety system has the dependable release circuit whilst employing the in excess of-voltage higher voltage, improve the frequency power running regular significantly, and has the in excess of-temperature alarm function of cooling water temperature.

D. Certainly vitality saving:

Retain all authentic features in the smart manage method, The distinctive layout of the regulating purpose of impedance in the functioning process of the equipment in accordance to the furnace workpiece (cost) impedance adjustments for the duration of heating (the inherent traits of the workpiece, the burden is in the process of heating) the operating parameter adjustment of inverter electrical power offer, the operating effectiveness is the optimum in the state, so the higher performance, energy saving, time saving. Frequency energy smart impedance adjustment perform, clever security function is the domestic exclusive technology 

E. CZPT starting up system:

Zero voltage sweep frequency commencing method CZPT affect, and the impedance adjustment perform in the smart control system, creating the essence of commencing ability of frequency energy has been significantly enhanced. 

F: Computerized tests frequency output:

CZPT manage technique, screening the alter of method inductance caused by the cylinder temperature changing during the heating method automatically, alter the output parameter in genuine time, creating the complete heating approach stay in large performance state and conserving strength.

G: Simple troubleshooting:

Electronic smart management system has fault show perform, effortless to uncover the fault, you can discover the fault of the clever program CZPT inspecting the equipment. Simple to preserve.

two. Heating normalizing furnace

It is created up of rectangular copper tube, which is optimized by laptop. Aluminum alloy and insulation assistance, powerful, prolonged existence. It consists of preheating segment, heating segment and insulation section 

A: Pre-heating furnace: 1 set length*width*height: 450*700*700mm

It consists of a metal materials bracket, an efficient refractory substance and a heat insulating substance, no vitality consume and weighty. Making use of the warmth energy spillover the furnace for pre-heating.

B.  Heating furnace: 3 sets (built-in layout) length*width*peak: 1350*700*700mm

Power: 550KW

Furnace voltage: 750V

Dimension (size*width*height): 1350*700*700mm

It is manufactured up of rectangular copper tube, which is optimized by computer. Aluminum alloy and insulation help, sturdy, prolonged life. A few sets heating furnace use integrated layout, it can heat multiply cylinders at the very same time. Evaluate with outdated kind one cylinder heating furnace, the new design and style can nevertheless promise the heating time for every cylinder to make certain the heat remedy quality following shorting the heating time.

C. Warmth keeping furnace: 2 sets

Dimension: 1400*seven hundred*seven-hundred

It has the benefits of high efficiency, very good heat preservation effect and prolonged provider existence, which is composed of a metal substance bracket, an effective refractory content and a heat insulating substance. The heat holding furnace including two parts.

D: Cylinder feeding program:

Is made up of structural metal, stainless steel, pneumatic cylinder, and so on. Soon after completing the cylinder into the furnace heating and heating into the keeping furnace. The method of cylinder feeding into heating furnace is pushing by the feed system equip with the heating gear. At the identical time the deed system on the other stop of the heating tools pushing the annealing cylinder into cylinder unloading conveyor.

E: Operation management technique:

Environment heating approach (set heating time and heating temperature), routinely management heating temperature and propulsion method. The electric management program sends out the instruction to full a series of steps, such as pushing the cylinder into the furnace, heating, measuring temperature, and unloading cylinder, to guarantee the entire approach operating as the placing parameter. Procedure requirements established on the contact screen, pushing the cylinder into the furnace, heating, temperature, unloading cylinder of a series of actions by the PLC handle. The heating method parameters of each and every cylinder are recorded in the contact screen, and the temperature recording data can be extracted by way of the U disk. It can print the heating method parameter of all cylinders or verify some printed cylinders. It can be operated by the procedure table printer or print by U disk. Throughout operating contact display display placing heating temperature, cylinder temperature, display and document the maximum cylinder temperature. Display and file the variety of heating cylinders. For the occasional unreasonable data can be modified later on.

It can also be offered with a heating speed, so that the pushing mechanism can thrust out the cylinder in accordance to the set speed. 

3. Closed loop temperature management technique:

It consists of Infrared temperature measurement sign sampling sensor, temperature manage method, and so forth. CZPT, higher precision, sturdy anti-interference ability. 

Temperature measuring assortment: 50~1200°C

Precision: ±1%

Throughout operating the heating temperature is established in accordance to the necessity of heating procedure. When the cylinder reaches the established temperature, the management technique sends out the material pushing signal, and the pushing system pushes out the cylinder which reaches the placing temperature to enter the heat holding furnace.

The infrared sensor is put in on the particular bracket, equips with protective protect.


A: When every cylinder is heated, it is in the monitoring of the heating temperature control method, the regularity is excellent, and the heating quality is ensured, and the strength decline triggered by the failure of the heating and the defect of the merchandise top quality can be averted. 

B: Closed loop temperature handle method, can avoid burning, waste, lessen electrical power intake.

C: Twin management of heating temperature and electrical power, with above temperature computerized energy regulation and in excess of temperature shutdown safety function. 

Manage cabinet        

Burner nozzle


Complete LPG gasoline cylinder creation line

I. CZPT list:

No. Description Size&Specis Device
I Major Tools    
one CZPT Push 500T established
two De-colier and punching equipment for little round sheet chopping from huge sheet (substance making ready for shell) XL-2 set
3 Material chopping mould on hydraulic push   set
four 63ton hydraulic emblem stamping machine 63T established
5 Shell drawing equipment two hundred/three hundred set
six Shell forming mould LS-two set
seven Computerized trimming equipment QK-4 set
eight Conclude dish necking machine SK-3 set
9 Cleansing machine QL-5 set
ten Gap punching equipment CK-3 set
eleven Valve Seat Welding Equipment HP-2 established
12 Shroud welding device HZ-one set
thirteen Bottom base welding machine DZ-1 established
14 Assembling Equipment ZH-one established
fifteen Option NO.1:Circumferential Seam welding device HJ-3 established
Selection NO.two:Circumferential seam welding machine One head Magazine set
16 Annealing furnace with burner TW-one established
17 Hydrostatic Testing Equipment SY-6 set
18 Shot blasting device QYP15 established
19 Spraying line JH-two established
twenty Valve mounting equipment JF-2 set
21 Air Leakage Testing Device Cm-2 established
22 Printing machine ZS-two set
23 Roller conveyor line   m
24 Curve Convoyer   m
twenty five CZPT line electrical power   established
26 Motorized screening pump   set
27 Cylinder drying machine   established


II Products For Components Production Equipment    
28 Punching equipment/electrical power push 25T established
29 Punching machine/electrical power press 63T set
30 Punching device/energy push 100T set
31 Base foundation hydraulic forming machine   set
32 Shroud higher R hydraulic forming machine   set
33 shearing equipment 4mm*one.5m established
34 Shearing device 4mm*two.5m established
35 Printing machine GZ-two set
36 Coding equipment BM-1 established
37 Shroud rolling device   set
38 Bottom foundation rolling device   set
39 Shroud mould   established
40 Base foundation mould DM-two established
forty one Bottonm foundation welding device   set


III Auxiliary Products    
42 Air compressor (screw) ten/.8 set
43 Air compressor (piston) two./3. set
44 Air storage tank 1m3/3Mpa set
45 Air storage tank 2m3/1Mpa set


IV Screening Gear    
46 X-ray detecting gear 2505C established
47 Mechanical property testing gear WES-600B set
48 Burst force tests equipment   established
49 Ultrasonic wall thickness screening tools   established

II. Description for every single products:

one. De-coil and punching equipment for tiny round sheet chopping from large sheet(content planning for shell)
CZPT information:
Uncooked materials technical specs:
Plate Thickness:2-4mm    Width of plate:Max.1170mm 
ID of metal coil:450-800mm    OD of steel coil:Max.1800mm  Weight of metal coil:Max.25T
Coil blanking specification:Ø370-Ø615mm   Blanking period:12s/time like auxiliary time
CZPT equipment specialized data
Motor energy:46KW      Norminal capacity:6300KN   Max.doing work pressure:25Mpa
Slide vacation velocity:120mm/s  
Doing work desk measurement:2500mm(entrance+back again)*1500mm(left*correct)
Fat of decolier:12T   Weight of hydraulic press equipment:23T

2.63ton hydraulic brand printing machine
three. CZPT push drawing the head
Push the round sheet into a shell with dies.
four. Automated trimming device
This machine is reliable, simple to work.
CZPT information
Motor electricity:five.5KW   Air strain:.6Mpa   Trimming time:20s   Weight of machine:1.5T
5. Stop dish necking device

CZPT knowledge
Motor electrical power:4.5-11kw  Air force:.6Mpa  Thickness of plate:1-10mm  
Necking head diameter:150-1200mm Necking time:10-50s (adjustable)
Weight of machine:one.five-3T

six.Cleansing machine
CZPT info
Motor power:one.5kw   Polishing motor electricity:1.5kw*2  Air strain:.6Mpa 
Polishing wheel feed assortment:.two-20mm  Efficiency:180Pcs/hour  Weight of machine:one.2T
seven.Hole punching machine
Punch the gap on head of the cylinder
CZPT data
Motor power:5.5kw  Punching pace:180Pcs/hour  Weight of machine:one.5T
eight.Valve Seat  Welding Machine

To full the welding of valve seat ring joints. Guarantee uniform forming, good look, weld penetration and weld width satisfies the technological demands, the clamping is convenient. Using submerged arc welding engineering, girth welding at 1 time
CZPT info
Rated voltage:220V Motor electricity:.25kw Air force:.6Mpa
nine.Base base welding equipment
Complete cylinder foundation girth automatic welding. To make certain concentricity, uniform forming, good look, weld penetration and weld width meet the technological specifications, the clamping is practical. CO2 gas shield welding process, complete in one particular time welding.
CZPT information
Current:AC380V+N    Motor electricity:.55kw   Air cylinder force:.five-.7Mpa
10.Security enclosure welding equipment
Complete cylinder foundation girth computerized welding. To make sure concentricity, uniform forming, excellent look, weld penetration and weld width satisfy the technological needs, the clamping is handy. CO2 gas defend welding process, full in one particular time welding.
CZPT information
Rated voltage:AC380V  Motor power:.55kw  Air cylinder strain:.five-.7Mpa 
11.Assembling Machine 
To assemble each halves of the cylinder with each other and get ready for welding
CZPT knowledge
Cylinder diameter:250mm     Air cylinder stress:.5-.7Mpa
twelve.Circumferential Seam welding device

Selection NO.one:
CZPT info
Voltage:AC380V+N  Motor electricity:.55KW  Rotation speed:Max.10rpm/min (adjustable)  
Motor power:.55kw
Alternative NO.two:
CZPT information
This machine is applicated to automated Magazine circumferential welding for LPG cylinder,hearth extinguisher bottle,and many others.
Welding Duration:Max.1500mm   Ø:250-400mm   Thickness:2.5-6mm
This machine price tag incorporate 1 set panasonic welding equipment(Design:GL3-500A),one set cooling h2o system,welding seam tracker.
Producing capability:250 pcs/eight hrs

13. Gas car-bottom warmth dealing with furnace device
This furnace is created to anneal LPG cylinders by making use of flame from gas burner on the cylinders. It composes, burner, flaming chamber, smoke collector, rails, chain roller, exhaling method.
It attribute contains, adjustable time, self-handle thermometer, perfect warmth treatment method consequence and hearth off air pollution.
CZPT knowledge
Generating efficiency:75pcs/hr  Feeding sort:Chain generate/cylinder feeding
Cleansing dimensions:Ø320*700mm——Ø420*1250mm
Dimension:(L*W*H):12500*1390*1560mm   removable transportation
fourteen. Hydrostatic Testing Machine
The device is particular for metal cylinder of liquefied fuel cylinders,relevant to producers and tests station for wuthstand voltage check on cylinder.Irrigation,pressurization,force,preserving centralized management and computerized pouring accomplished by employing h2o pump,equipped with a water tank,drinking water can be recycled.
CZPT information:
Pneumatic strain:.6Mpa                    Motor power:3kw 
Hydrostatic check force:3.2Mpa             Weight:1.1T
15. Cylinder drying machine
The products is utilized for drying the bottle cylinder following water force take a look at.
sixteen. Shot Blasting Device
Shot Blasting Device for LPG Cylinder are predominantly employed to clear LPG/CNC/Gas cylinder in a continuous through feed process, remove continues to be of casting sand and cores, rust, aged paint, noticeable symptoms of welding, get rid of area pressure, enhance the fatigue energy of the workpiece, raises workpiece film adhesion of the paint occupation, and eventually obtain the purpose of bettering the good quality of floor and inner, get ready for surface defense (coloring, enameling, galvanizing, and so on.).
CZPT information
Produing efficiency:eighty-120pcs/hr        Shot blasting equipment:two sets
CZPT motor energy:two.2KW                    Total electrical power:31.2KW  
Weight:16T                                           Workpiece dimensions:Ø320mm*680mm
Device dimension:(L*W):7885*2460mm

seventeen. Spraying production line
The spraying creating line for U track,using electric or normal gasoline,gas oil,coal heating,sizzling air circulation,the allocation of fastened automatic spray gun 4,manual gun one.Spraying powder or paint on the metal cylinders apperance.The cylinder into the oven drying soon after spraying
CZPT info
Functioning voltage:380V 50HZ      Air pressure:.four-.6Mpa 
Overall energy:15KW             Working efficiency:180Pcs/jr
eighteen. Valve mounting equipment
The tools is appropriate for the liquefied petroleum fuel cylinder angle benefit set up and use,it absorbs the domestic and foreign advance technologies,utilizing electrical handle,pneumatic clamping,torque adjustable device,when achieving a certain torque,and go to the specificed course right after the automatic shutdown.The machine procedure and versatile,handy and protected
CZPT knowledge
Motor electrical power:two.2KW                           Motor pace:1400r/min 
Perform spindle velocity:fifteen.5r/min            Working air strain:.5-.6Mpa
Usage for every hour:one.14m3           Clamping cylinder stroke:120mm
Rotation velocity ration:1:59                  Weight:.9T

19. Leakage Air Test Equipment
The unit for cylinder do tightness check with,composed of a water tank,a lifting cylinder,a bottle feeding equipment,electric handle portion and other components,function a bottle feeding system of automated cylinder will deliver to be test station,a lifting cylinder will drop into the drinking water.the running staff rotation observations of the cylinder is not leaking cylinder,after the check and the cylinder out of drinking water,a loop end.This machine is realistic in framework,easy procedure and servicing.
CZPT info
Air strain:.6Mpa                    Testing air strain:two.2Mpa  
Holding stress time:60s            Weight:1.8T

III. CZPT photo:

Computerized circumferential welding equipment


Shot blasting equipment

Powder coating line


IV. Productive initiatives:

one .TK Group in Bangladesh

2. HangCZPT Xihu (West Lake) Dis. Zhangshan Steel Cylinder Co.,Ltd.http://, it is third largest LPG gasoline cylinder manufacturer in China, every day output is 12000pcs like all sizes from 2kgs to 50kgs.

three. TPAis production very higher top quality LPG cylinders for North The united states, CZPTpean,United kingdom and Australia. http://, we equipped computerized welding line for their China plant in HangCZPT. Now we are building new LPG gas cylinder factory in Vietnam, Hangphone, at the stop of July, 2017, it will be set up and commissed.

four. Mintai is a newly set-up LPG gasoline cylinder producing manufacturing unit in China, the cause we took you there is to see diverse tools, specially the online x-ray screening system for the measurement a lot more than 25kgs which is required 100% X-ray screening in China. The devices for deal with and base base are samiliar with the kinds we will offer to you
5: ZheJiang Huanri Team co.,Ltd.,ho http://en.huanrigroup.cn/products_checklist/pmcId=24.html, they are largest and strongest cylinder maker in China, they acquired our machines equally for twelve.five and15kgs production and 50kgs producing. 

6.AYGAZ in Turkey,  .tr 

7. Manchester Tank from Usa



LPG cylinder manufacturing equipment
Q: What size of LPG cylinder your machine can produce?
A: 6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other size according customers’ requirement.
Q: Can you design machines according LPG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
We need to know following information to quote you correct machineries:

1.CZPT Drawing of the cylinders you want to make?
two.What size of cylinder you want to produce?(6kg, 12kg)
3.What diameter and thickness of the cylinder you want to make?
four.Are you new in this area or you already have some machines in the workshop?
5.Capacity you require, i.e. how many pieces and sizes you want to make per day?


15kg LPG Gas Cylinder Body Manufacturing Equipment Heat Treatment Gas Furnace