15kg LPG Gasoline Cylinder Entire body Production Products Warmth Treatment/Fuel Furnace
CZPT specification
I. Frequency heating theory:
Frequency heating is employing frequency energy to modify 380V, 50Hz energy current into the suitable frequency present by rectification and contravariant. Input this recent into resonant tank composed by the heating furnace, to make the furnace coil make alternating magnetic discipline, although the pre-heating metal material keep in the alternating magnetic field, the materials will create the alternating current and heating by alone, high hot effectiveness and reduced power consumption.
Feature:
Frequency induction heating energy factor≥96%, has automatic impedance adjustment purpose, the functionality of power saving is certainly.
Energy output is steady, heating temperature is effortless to handle, good consistency to boost the heating top quality.
Excellent diathermancy, magnetic field has a good permeability to the steel workpiece, it’s not heating conduction, so the temperature big difference of workpiece actions is tiny and boost the products’ top quality.
Temperature measuring technique closed-loop handle heating electricity, the precision of temperature is substantial.
Automatic impedance adjustment and computerized frequency adjustment operate, inspecting method impedance transformation caused by the cylinder from amazing to very hot for the duration of the total heating procedure automatically. Modifying the output parameter instantly and producing the whole heating method stay in vitality-effective point out, preserving far more energy.
II. Heating procedure need:
9KG, 14KG LPG cylinder production line:
Workpiece dimension: 9KG, 14KG LPG cylinder
Heating temperature: 780 – 900°C (The heating temperature sets according to the technologies demand, adjustable)
Combined generation line heating speed: fourteen next/for every cylinder
Productivity: 2000 pcs / 8 hrs
III. Consumer required equipment electrical power calculation:
9KG, 14KG LPG cylinder generation line:
Dimensions: BPS-550 frequency power. GT-9, fourteen/550 title: 9KG, 14KG LPG cylinder frequency heat therapy furnace.
Energy: 550KW
IV. Composition of cylinder heating treatment equipment:
1. BPS sequence frequency energy: one particular set
Dimensions: BPS-550
Rated energy: 550KW
Shunt capacitor: one particular established (below the furnace)
Power factor: Complete electrical power condition get there more than 96%.
A. Sophisticated handle program:
The frequency energy employs smart handle method, it is a new SCR technology control method developed by absorbing the progress frequency heating engineering both Chinese and foreign and special need for cylinder. The smart manage system makes use of line device design, all working models have luminotrons to show working state, the calculation of control system is processing in the specific CPU module. It is dependable, regular and straightforward to keep.
B. Adjustable power output:
Throughout the electrical power of products is 0 – rated energy can be adjusted constantly, escalating the electricity adjustment output perform, the lower energy of 9KG cylinder procedure can assure the ideal doing work point out, to guarantee the commutating voltage get to 500V, improve the heating efficiency and save the vitality usage.
C. Total defense function:
Not only equip with above-voltage security, in excess of-current security, voltage restriction, current restriction features, but also the smart safety system has the dependable release circuit whilst employing the in excess of-voltage higher voltage, improve the frequency power running regular significantly, and has the in excess of-temperature alarm function of cooling water temperature.
D. Certainly vitality saving:
Retain all authentic features in the smart manage method, The distinctive layout of the regulating purpose of impedance in the functioning process of the equipment in accordance to the furnace workpiece (cost) impedance adjustments for the duration of heating (the inherent traits of the workpiece, the burden is in the process of heating) the operating parameter adjustment of inverter electrical power offer, the operating effectiveness is the optimum in the state, so the higher performance, energy saving, time saving. Frequency energy smart impedance adjustment perform, clever security function is the domestic exclusive technology
E. CZPT starting up system:
Zero voltage sweep frequency commencing method CZPT affect, and the impedance adjustment perform in the smart control system, creating the essence of commencing ability of frequency energy has been significantly enhanced.
F: Computerized tests frequency output:
CZPT manage technique, screening the alter of method inductance caused by the cylinder temperature changing during the heating method automatically, alter the output parameter in genuine time, creating the complete heating approach stay in large performance state and conserving strength.
G: Simple troubleshooting:
Electronic smart management system has fault show perform, effortless to uncover the fault, you can discover the fault of the clever program CZPT inspecting the equipment. Simple to preserve.
two. Heating normalizing furnace
It is created up of rectangular copper tube, which is optimized by laptop. Aluminum alloy and insulation assistance, powerful, prolonged existence. It consists of preheating segment, heating segment and insulation section
A: Pre-heating furnace: 1 set length*width*height: 450*700*700mm
It consists of a metal materials bracket, an efficient refractory substance and a heat insulating substance, no vitality consume and weighty. Making use of the warmth energy spillover the furnace for pre-heating.
B. Heating furnace: 3 sets (built-in layout) length*width*peak: 1350*700*700mm
Power: 550KW
Furnace voltage: 750V
Dimension (size*width*height): 1350*700*700mm
It is manufactured up of rectangular copper tube, which is optimized by computer. Aluminum alloy and insulation help, sturdy, prolonged life. A few sets heating furnace use integrated layout, it can heat multiply cylinders at the very same time. Evaluate with outdated kind one cylinder heating furnace, the new design and style can nevertheless promise the heating time for every cylinder to make certain the heat remedy quality following shorting the heating time.
C. Warmth keeping furnace: 2 sets
Dimension: 1400*seven hundred*seven-hundred
It has the benefits of high efficiency, very good heat preservation effect and prolonged provider existence, which is composed of a metal substance bracket, an effective refractory content and a heat insulating substance. The heat holding furnace including two parts.
D: Cylinder feeding program:
Is made up of structural metal, stainless steel, pneumatic cylinder, and so on. Soon after completing the cylinder into the furnace heating and heating into the keeping furnace. The method of cylinder feeding into heating furnace is pushing by the feed system equip with the heating gear. At the identical time the deed system on the other stop of the heating tools pushing the annealing cylinder into cylinder unloading conveyor.
E: Operation management technique:
Environment heating approach (set heating time and heating temperature), routinely management heating temperature and propulsion method. The electric management program sends out the instruction to full a series of steps, such as pushing the cylinder into the furnace, heating, measuring temperature, and unloading cylinder, to guarantee the entire approach operating as the placing parameter. Procedure requirements established on the contact screen, pushing the cylinder into the furnace, heating, temperature, unloading cylinder of a series of actions by the PLC handle. The heating method parameters of each and every cylinder are recorded in the contact screen, and the temperature recording data can be extracted by way of the U disk. It can print the heating method parameter of all cylinders or verify some printed cylinders. It can be operated by the procedure table printer or print by U disk. Throughout operating contact display display placing heating temperature, cylinder temperature, display and document the maximum cylinder temperature. Display and file the variety of heating cylinders. For the occasional unreasonable data can be modified later on.
It can also be offered with a heating speed, so that the pushing mechanism can thrust out the cylinder in accordance to the set speed.
3. Closed loop temperature management technique:
It consists of Infrared temperature measurement sign sampling sensor, temperature manage method, and so forth. CZPT, higher precision, sturdy anti-interference ability.
Temperature measuring assortment: 50~1200°C
Precision: ±1%
Throughout operating the heating temperature is established in accordance to the necessity of heating procedure. When the cylinder reaches the established temperature, the management technique sends out the material pushing signal, and the pushing system pushes out the cylinder which reaches the placing temperature to enter the heat holding furnace.
The infrared sensor is put in on the particular bracket, equips with protective protect.
Attribute:
A: When every cylinder is heated, it is in the monitoring of the heating temperature control method, the regularity is excellent, and the heating quality is ensured, and the strength decline triggered by the failure of the heating and the defect of the merchandise top quality can be averted.
B: Closed loop temperature handle method, can avoid burning, waste, lessen electrical power intake.
C: Twin management of heating temperature and electrical power, with above temperature computerized energy regulation and in excess of temperature shutdown safety function.
Manage cabinet
Burner nozzle
Complete LPG gasoline cylinder creation line
I. CZPT list:
| No. | Description | Size&Specis | Device |
| I | Major Tools | ||
| one | CZPT Push | 500T | established |
| two | De-colier and punching equipment for little round sheet chopping from huge sheet (substance making ready for shell) | XL-2 | set |
| 3 | Material chopping mould on hydraulic push | set | |
| four | 63ton hydraulic emblem stamping machine | 63T | established |
| 5 | Shell drawing equipment | two hundred/three hundred | set |
| six | Shell forming mould | LS-two | set |
| seven | Computerized trimming equipment | QK-4 | set |
| eight | Conclude dish necking machine | SK-3 | set |
| 9 | Cleansing machine | QL-5 | set |
| ten | Gap punching equipment | CK-3 | set |
| eleven | Valve Seat Welding Equipment | HP-2 | established |
| 12 | Shroud welding device | HZ-one | set |
| thirteen | Bottom base welding machine | DZ-1 | established |
| 14 | Assembling Equipment | ZH-one | established |
| fifteen | Option NO.1:Circumferential Seam welding device | HJ-3 | established |
| Selection NO.two:Circumferential seam welding machine | One head Magazine | set | |
| 16 | Annealing furnace with burner | TW-one | established |
| 17 | Hydrostatic Testing Equipment | SY-6 | set |
| 18 | Shot blasting device | QYP15 | established |
| 19 | Spraying line | JH-two | established |
| twenty | Valve mounting equipment | JF-2 | set |
| 21 | Air Leakage Testing Device | Cm-2 | established |
| 22 | Printing machine | ZS-two | set |
| 23 | Roller conveyor line | m | |
| 24 | Curve Convoyer | m | |
| twenty five | CZPT line electrical power | established | |
| 26 | Motorized screening pump | set | |
| 27 | Cylinder drying machine | established |
| II | Products For Components Production Equipment | ||
| 28 | Punching equipment/electrical power push | 25T | established |
| 29 | Punching machine/electrical power press | 63T | set |
| 30 | Punching device/energy push | 100T | set |
| 31 | Base foundation hydraulic forming machine | set | |
| 32 | Shroud higher R hydraulic forming machine | set | |
| 33 | shearing equipment | 4mm*one.5m | established |
| 34 | Shearing device | 4mm*two.5m | established |
| 35 | Printing machine | GZ-two | set |
| 36 | Coding equipment | BM-1 | established |
| 37 | Shroud rolling device | set | |
| 38 | Bottom foundation rolling device | set | |
| 39 | Shroud mould | established | |
| 40 | Base foundation mould | DM-two | established |
| forty one | Bottonm foundation welding device | set |
| III | Auxiliary Products | ||
| 42 | Air compressor (screw) | ten/.8 | set |
| 43 | Air compressor (piston) | two./3. | set |
| 44 | Air storage tank | 1m3/3Mpa | set |
| 45 | Air storage tank | 2m3/1Mpa | set |
| IV | Screening Gear | ||
| 46 | X-ray detecting gear | 2505C | established |
| 47 | Mechanical property testing gear | WES-600B | set |
| 48 | Burst force tests equipment | established | |
| 49 | Ultrasonic wall thickness screening tools | established |
II. Description for every single products:
one. De-coil and punching equipment for tiny round sheet chopping from large sheet(content planning for shell)
CZPT information:
Uncooked materials technical specs:
Plate Thickness:2-4mm Width of plate:Max.1170mm
ID of metal coil:450-800mm OD of steel coil:Max.1800mm Weight of metal coil:Max.25T
Coil blanking specification:Ø370-Ø615mm Blanking period:12s/time like auxiliary time
CZPT equipment specialized data
Motor energy:46KW Norminal capacity:6300KN Max.doing work pressure:25Mpa
Slide vacation velocity:120mm/s
Doing work desk measurement:2500mm(entrance+back again)*1500mm(left*correct)
Fat of decolier:12T Weight of hydraulic press equipment:23T
2.63ton hydraulic brand printing machine
three. CZPT push drawing the head
Push the round sheet into a shell with dies.
four. Automated trimming device
This machine is reliable, simple to work.
CZPT information
Motor electricity:five.5KW Air strain:.6Mpa Trimming time:20s Weight of machine:1.5T
5. Stop dish necking device
CZPT knowledge
Motor electrical power:4.5-11kw Air force:.6Mpa Thickness of plate:1-10mm
Necking head diameter:150-1200mm Necking time:10-50s (adjustable)
Weight of machine:one.five-3T
six.Cleansing machine
CZPT info
Motor power:one.5kw Polishing motor electricity:1.5kw*2 Air strain:.6Mpa
Polishing wheel feed assortment:.two-20mm Efficiency:180Pcs/hour Weight of machine:one.2T
seven.Hole punching machine
Punch the gap on head of the cylinder
CZPT data
Motor power:5.5kw Punching pace:180Pcs/hour Weight of machine:one.5T
eight.Valve Seat Welding Machine
To full the welding of valve seat ring joints. Guarantee uniform forming, good look, weld penetration and weld width satisfies the technological demands, the clamping is convenient. Using submerged arc welding engineering, girth welding at 1 time
CZPT info
Rated voltage:220V Motor electricity:.25kw Air force:.6Mpa
nine.Base base welding equipment
Complete cylinder foundation girth automatic welding. To make certain concentricity, uniform forming, good look, weld penetration and weld width meet the technological specifications, the clamping is practical. CO2 gas shield welding process, complete in one particular time welding.
CZPT information
Current:AC380V+N Motor electricity:.55kw Air cylinder force:.five-.7Mpa
10.Security enclosure welding equipment
Complete cylinder foundation girth computerized welding. To make sure concentricity, uniform forming, excellent look, weld penetration and weld width satisfy the technological needs, the clamping is handy. CO2 gas defend welding process, full in one particular time welding.
CZPT information
Rated voltage:AC380V Motor power:.55kw Air cylinder strain:.five-.7Mpa
11.Assembling Machine
To assemble each halves of the cylinder with each other and get ready for welding
CZPT knowledge
Cylinder diameter:250mm Air cylinder stress:.5-.7Mpa
twelve.Circumferential Seam welding device
Selection NO.one:
CZPT info
Voltage:AC380V+N Motor electricity:.55KW Rotation speed:Max.10rpm/min (adjustable)
Motor power:.55kw
Alternative NO.two:
CZPT information
This machine is applicated to automated Magazine circumferential welding for LPG cylinder,hearth extinguisher bottle,and many others.
Welding Duration:Max.1500mm Ø:250-400mm Thickness:2.5-6mm
This machine price tag incorporate 1 set panasonic welding equipment(Design:GL3-500A),one set cooling h2o system,welding seam tracker.
Producing capability:250 pcs/eight hrs
13. Gas car-bottom warmth dealing with furnace device
This furnace is created to anneal LPG cylinders by making use of flame from gas burner on the cylinders. It composes, burner, flaming chamber, smoke collector, rails, chain roller, exhaling method.
It attribute contains, adjustable time, self-handle thermometer, perfect warmth treatment method consequence and hearth off air pollution.
CZPT knowledge
Generating efficiency:75pcs/hr Feeding sort:Chain generate/cylinder feeding
Cleansing dimensions:Ø320*700mm——Ø420*1250mm
Dimension:(L*W*H):12500*1390*1560mm removable transportation
fourteen. Hydrostatic Testing Machine
The device is particular for metal cylinder of liquefied fuel cylinders,relevant to producers and tests station for wuthstand voltage check on cylinder.Irrigation,pressurization,force,preserving centralized management and computerized pouring accomplished by employing h2o pump,equipped with a water tank,drinking water can be recycled.
CZPT information:
Pneumatic strain:.6Mpa Motor power:3kw
Hydrostatic check force:3.2Mpa Weight:1.1T
15. Cylinder drying machine
The products is utilized for drying the bottle cylinder following water force take a look at.
sixteen. Shot Blasting Device
Shot Blasting Device for LPG Cylinder are predominantly employed to clear LPG/CNC/Gas cylinder in a continuous through feed process, remove continues to be of casting sand and cores, rust, aged paint, noticeable symptoms of welding, get rid of area pressure, enhance the fatigue energy of the workpiece, raises workpiece film adhesion of the paint occupation, and eventually obtain the purpose of bettering the good quality of floor and inner, get ready for surface defense (coloring, enameling, galvanizing, and so on.).
CZPT information
Produing efficiency:eighty-120pcs/hr Shot blasting equipment:two sets
CZPT motor energy:two.2KW Total electrical power:31.2KW
Weight:16T Workpiece dimensions:Ø320mm*680mm
Device dimension:(L*W):7885*2460mm
seventeen. Spraying production line
The spraying creating line for U track,using electric or normal gasoline,gas oil,coal heating,sizzling air circulation,the allocation of fastened automatic spray gun 4,manual gun one.Spraying powder or paint on the metal cylinders apperance.The cylinder into the oven drying soon after spraying
CZPT info
Functioning voltage:380V 50HZ Air pressure:.four-.6Mpa
Overall energy:15KW Working efficiency:180Pcs/jr
eighteen. Valve mounting equipment
The tools is appropriate for the liquefied petroleum fuel cylinder angle benefit set up and use,it absorbs the domestic and foreign advance technologies,utilizing electrical handle,pneumatic clamping,torque adjustable device,when achieving a certain torque,and go to the specificed course right after the automatic shutdown.The machine procedure and versatile,handy and protected
CZPT knowledge
Motor electrical power:two.2KW Motor pace:1400r/min
Perform spindle velocity:fifteen.5r/min Working air strain:.5-.6Mpa
Usage for every hour:one.14m3 Clamping cylinder stroke:120mm
Rotation velocity ration:1:59 Weight:.9T
19. Leakage Air Test Equipment
The unit for cylinder do tightness check with,composed of a water tank,a lifting cylinder,a bottle feeding equipment,electric handle portion and other components,function a bottle feeding system of automated cylinder will deliver to be test station,a lifting cylinder will drop into the drinking water.the running staff rotation observations of the cylinder is not leaking cylinder,after the check and the cylinder out of drinking water,a loop end.This machine is realistic in framework,easy procedure and servicing.
CZPT info
Air strain:.6Mpa Testing air strain:two.2Mpa
Holding stress time:60s Weight:1.8T
III. CZPT photo:
Computerized circumferential welding equipment
Shot blasting equipment
Powder coating line
IV. Productive initiatives:
one .TK Group in Bangladesh
2. HangCZPT Xihu (West Lake) Dis. Zhangshan Steel Cylinder Co.,Ltd.http://, it is third largest LPG gasoline cylinder manufacturer in China, every day output is 12000pcs like all sizes from 2kgs to 50kgs.
three. TPAis production very higher top quality LPG cylinders for North The united states, CZPTpean,United kingdom and Australia. http://, we equipped computerized welding line for their China plant in HangCZPT. Now we are building new LPG gas cylinder factory in Vietnam, Hangphone, at the stop of July, 2017, it will be set up and commissed.
four. Mintai is a newly set-up LPG gasoline cylinder producing manufacturing unit in China, the cause we took you there is to see diverse tools, specially the online x-ray screening system for the measurement a lot more than 25kgs which is required 100% X-ray screening in China. The devices for deal with and base base are samiliar with the kinds we will offer to you
.
5: ZheJiang Huanri Team co.,Ltd.,ho http://en.huanrigroup.cn/products_checklist/pmcId=24.html, they are largest and strongest cylinder maker in China, they acquired our machines equally for twelve.five and15kgs production and 50kgs producing.
6.AYGAZ in Turkey, .tr
7. Manchester Tank from Usa
FAQ
LPG cylinder manufacturing equipment
Q: What size of LPG cylinder your machine can produce?
A: 6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other size according customers’ requirement.
Q: Can you design machines according LPG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
We need to know following information to quote you correct machineries:
1.CZPT Drawing of the cylinders you want to make?
two.What size of cylinder you want to produce?(6kg, 12kg)
3.What diameter and thickness of the cylinder you want to make?
four.Are you new in this area or you already have some machines in the workshop?
5.Capacity you require, i.e. how many pieces and sizes you want to make per day?
