Full Automated and Manual Die-Cutting and Creasing Machine

1. Specs:

Model	Device	QMY1two00P (SZ1200P)	QMY1300P (SZ1300P)	QMY1500P (SZ1500P)
Max. Paper Size	mm	1200*780	1300*960	1500*1100
Min. Paper Dimensions	mm	350*350	four hundred*410	500*440
Max. Die-cutting Dimension	mm	1180*760	1280*940	1480*1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Working Stress	T	300	three hundred	three hundred
Corrugate sheet Thickness	mm	one-7	1-7	one-seven
Cardboard sheet size	gsm	250-800	250-800	250-800
Die-slicing Precision	mm	±0.5	±0.5	±0.5
Total Electrical power	KW	22.five	22.5	27.five
Whole Bodyweight	kg	14500	15500	19000
General Dimension	mm	8000*4000*2250	8750X4100X2245	9400X4600X2245

 
Functions of the machine:
Primary Features:

1. The Bobst kind reduce framework can make the chopping system motion like a scissor, it will comprehend a total and simpler reduce.
2. Primary worm gear employs alloy copper materials, following the knowledgeable operator’s handbook scraping treatment and rigorous standard screening, it can ensures the driving elements 10 several years existence.
3. The main chains undertake imported British Renold manufacturer, the variations of 10 chains are considerably less than .2mm.
4. The hook up amongst gear box and driving shaft adopts sleeve and pin composition guaranteeing a robust connection.
   1. Velocity:  

The device adopts frequency controller to achieve stepless speed acceleration which can achieve to 4500 instances for every hour. In the course of genuine generation, it can generally operate at 3600 to 4200 occasions per hour according to the top quality of the board. If the good quality of the paper is great, a very good operator even can function the equipment at greatest pace.

1. Basic safety:

As it is shown in the image of the equipment, the device adopts  automatic paper feeding technique which keeps the operator away from the die-cutting component. The mounting and adjustment of the die plate is also done outside the house of the die-chopping part with sensors and detectors at die-chopping element to ensure that the device can not be started out when the die-chopping plate is at adjustment status.
Aside from the sensors at die-slicing part, there are sensor or technique switches at window element to make the entire equipment at monitoring standing to ensure its protection.

1. Procedure ease:

There is Gentleman-equipment interface mounted in the control panel which will shows the protection standing of the machine as nicely as malfunctions to aid the operator. Digicam is also installed in front of the operator for him/her to keep track of the procedure position at the delivery part.

1. Main Constructions and Crucial Material Utilized
   1. Four Major Huge Parts:

They are: base station, transferring system, upper platform and equipment wall. The base station is manufactured of grey cast iron -HT two hundred the moving system is ductile iron – QT 42-ten and the machine wall is high quality A3 metal.

1. Main Drive:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a transferring established to ensure steady pressure out place of not less than three hundred tons.

The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-six-three.

1. Die-reducing and Creasing Part:

The travel is transferred by way of crank rod to pendulum which will provide the relocating platform to shift up and down to achieve die-reduce and creasing function.
The pendulum is produced of high good quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automated die-cutting and creasing device. Compared with computerized die-chopping and creasing machine which is utilized for cardboard die-reducing, this variety of automated die-reducing and creasing equipment is mainly employed for corrugated board which wants less stress for die-cutting, in this scenario really some producers have produced smaller width on the pendulum and more compact diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make our device last for a longer life.
The die-slicing plate uses seven mm 75 Crl plate which has more hardness and life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning unit to ensure the boarding conveying accurate and stable.
The machine uses gripper bar variety with 12A long joints chain which is much less in weight and much less shock to the intermittent device under the precondition to ensure the energy of the chain. The manufacturer of the chain is Renold U.K with large exact and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in weight and large in strength.

1. CZPT Portion

The electrical components are created and assembled in accordance to the CZPTpean CE common and utilizes planet broad identified brand name merchandise.

1. Set up of Die

The die mounting and dismounting adopts aspect withdrawing methods which time preserving and easy for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is basic, hassle-free and reliable.

1. Special Figures of Our Equipment:
   1. Clever And Particular Front Lay Style:

In contrast with the card board sheet, the corrugated board has far more power. If the corrugated board abnormally reaches to the front lay, it will harm the front lay and the gripper bar when the front lay reaches to its optimum position.
CZPTly the producers will install sensors on this element to end the machine when the paper is fed abnormally to the entrance lay. However, when the machine is working at the large velocity, the inertia will provide the machine to run for a while to make the front lay to its highest position and then also hurt the front lay and the gripper bar.
Our specific design and style is that when the irregular board feeding transpires and currently being detected, the entrance lay can never ever reaches to its highest stage which tends to make cost-free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our particular design and style, so there is no photograph to be proven right here.

1. Car-Manual Switching Program

The Feeding system for this sort of machine can do vehicle and handbook. When the sheet form is good, you can use car-perform. When the shape of the sheet is not excellent, you can use manual purpose and do sheet feeding manually.  
When the sheet is not good in shape, you can open the rear beam and raise up the feeder to do guide feeding.  

1. Stripping Component  

 (a) The equipment is half striping which can strip off a few – edge squander and middle holes of the board.
 (b) There are higher chase, center chase and decrease chase where the male, elastic block and
woman die are put to strip off the waste.              

1. Configurations:

Title	Brand name and Origin	Remarks
CZPT	SKF Swiss	Essential element
	IKO Japan or HangCZPT, China	Not key portion
Chain	Renold U.K	Main Chain ( Discrepancy of significantly less than .2 mm for for every ten chains of device chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Image CZPT Change	Fotek ZheJiang
Stabilizer	MEANCZPT ZheJiang
Variator	Delta ZheJiang
Main Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Male-machine Interface	Delta
Pneumatic Components	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping and delivery	CPG ZheJiang