Automatic High Speed Die Cutting and Creasing Machine

Automatic High Speed Die Cutting and Creasing Machine


Design Device MY1200EA MY1300EA MY1500EA
Max. Paper Measurement mm 1200*780 1300*960 1500*1100
Min. Paper Dimensions mm 350*350 four hundred*410 500*410
Max. Die-chopping Measurement mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Strain T 300 300 three hundred
Max. Paper Thickness mm 1-seven one-seven 1-7
Die-reducing Precision mm ±0.5 ±0.5 ±0.five
Overall Electricity KW 16 16 20
Whole Excess weight kg 13500 15000 18000
All round Dimension mm 6820*5000*2145 6800*5100*2145 7300*5700*2205

 Functions of the device:
Major Attributes:
The Bobst sort lower composition makes the slicing system motion like a scissor, it will understand a entire and less complicated lower.
Primary worm equipment uses alloy copper materials, following the knowledgeable operator’s manual scraping treatment and rigid regular screening, it can guarantees the driving parts ten many years existence.
The primary chains adopt imported British Renold model, the variances of 10 chains are considerably less than .2mm.
The hook up between equipment box and driving shaft adopts sleeve and pin composition making sure a strong connection.
The machine adopts frequency controller to accomplish stepless velocity acceleration which can attain to 4500 moments for each hour. In the course of actual creation, it can generally operate at 3800 to 4000 occasions for each hour in accordance to the good quality of the board. If the high quality of the paper is great, a great operator even can work the equipment at 4200 instances for each hours CZPT sensation as well tough.
As it is shown in the image of the device, the machine adopts rear part paper feeding technique which retains the operator away from the die-reducing element. The mounting and adjustment of the die plate is also carried out outside of the die-chopping component with sensors and detectors at die-slicing portion to ensure that the machine can not be started out when the die-reducing plate is at adjustment status.
Aside from the sensors at die-chopping element, there are sensor or method switches at window element to make the whole equipment at monitoring status to make certain its security.
Procedure usefulness:

There is Man-device interface mounted in the control panel which will exhibits the security position of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also mounted in front of the operator for him/her to keep an eye on the operation status at the delivery portion.
Principal Constructions and Crucial Content Used
4 Main Big Parts:
They are referring to: base station, moving system, higher system and machine wall. The bottom station is made of gray cast iron -HT 200 the relocating platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 metal.
Major Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a moving set to make sure stable pressure out set of not significantly less than three hundred tons.
The material for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
Die-chopping and Creasing Portion:
The drive is transferred by way of crank rod to pendulum which will deliver the moving platform to shift up and down to get to die-reduce and creasing purpose.
The pendulum is created of high good quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automatic die-slicing and creasing machine. In comparison with computerized die-cutting and creasing machine which is employed for cardboard die-cutting, this variety of semi-automated die-chopping and creasing equipment is mainly utilised for corrugated board which requirements significantly less pressure for die-cutting, in this circumstance fairly some producers have manufactured smaller width on the pendulum and smaller diameter on the pendulum shaft. We keep broader pendulum and even bigger diameter on its shaft to make our equipment previous for a longer lifestyle.
The die-chopping plate uses seven mm 75 Crl plate which has more hardness and existence span than the manganese plate.  
Board Conveying:

It adopts three-cam intermittent positioning unit to ensure the boarding conveying precise and steady.
The device makes use of gripper bar sort with 12A prolonged joints chain which is considerably less in weight and much less shock to the intermittent device beneath the precondition to ensure the toughness of the chain. The brand of the chain is Renold U.K with large specific and quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- light in excess weight and higher in strength.
CZPT Component
The electrical elements are developed and assembled according to the CZPTpean CE regular and utilizes entire world extensive acknowledged brand name merchandise.
Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time conserving and easy for operation.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is simple, convenient and dependable.
Unique Figures of Our Equipment:
Clever And Particular Front Lay Layout:

When compared with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its optimum position.
CZPTly the producers will install sensors on this element to end the machine when the paper is fed abnormally to the front lay. Even so, when the machine is managing at the high pace, the inertia will deliver the machine to run for a even though to make the front lay to its optimum level and then also damage the entrance lay and the gripper bar.
Our specific design is that when the abnormal board feeding transpires and becoming detected, the entrance lay can never ever reaches to its greatest point which tends to make cost-free from entrance lay and gripper bar damages because of irregular paper feeding.
As it is our particular design, so there is no photo to be proven right here.
Optional Supply System:
In accordance to the requirement of the client we can do the shipping system possibly sq. variety or E type (as demonstrated in the photo) . If the shopper has sufficient pallets, he can choose square variety. If the consumer does have enough pallet, he can decide on, E kind system for which will also offer four shipping troll
Pneumatic Pre-loading and Lifting Step
The pre-loading gadget is pneumatic driven. When a single paper size is established, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading system, you can just push the button and the device will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
Dancing Roller Feeding:
Quite some of the die-cutting machine producers use immediate feeding strategy which is the operator will feed the board right to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which helps make the board feeding work hard and inaccurate.
Our device makes use of an added dance roller feeding method whose board feeding time can be lengthen to .6 2nd. With each other with the conveying elements it helps make an easier work of the operator and more quickly in effectiveness of the machine.
For illustration:  If an operator operates the direct feeding semi-automatic die-cutting equipment at 3300 sheets for each hour, he can easily operate our device at 3700 – 4000 sheets for every hour.
Conveying Portion:

The board acquired by the dance roller will go by way of a conveying element with belt conveying and belt urgent which helps make the board being pressed prior to achieving to the entrance lay.
Prior to the board reaches to the front lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be far more correct and secure when they achieve to the gripper bar.
There is also detector to detect the position of the board. If board does not come to the front lay at normal position, the detector will send alerts to quit the machine.
None-cease Feeding and Delivery
This sort of device has our patented method – non-cease feeding and shipping features which can lessen the functioning tension of the operator and enhance the working efficiency of the equipment
Beneath this method, the pre-piling is at the side of the operator. The pre-piled board can be transported below the main pile when the primary pile is detected brief of paper.
At the shipping part, when the board is lower to be about one meter, the equipment will thrust the die-lower board pile out of the device supply element so that it is effortless for the operator to draw them to the specified location CZPT the want of halting the machine.  

Name Model and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not key part
Chain Renold U.K Primary Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
Photo CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Guy-device Interface Delta  
Pneumatic Elements Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

Resources Kit

Identify Quantity Specification
Minus Screw Driver one one hundred fifty
Additionally Screwdriver one a hundred and fifty
Monkey Wrench one three hundred
Interior hexagon Spanner one set one.522.534568101214
Greasing Gun 1  
Oil Gun 1  
Wrench One set 12,14/13,sixteen
Vise 1  
Triangular File 1  



Automatic High Speed Die Cutting and Creasing Machine