Product Description
Conveyor Chains (M Series)
Chain No.: M20, M28, M40, M56, M80, M112, M160, M224, M315, M450
Pitch: 40.0mm to 200.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc.
In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CHINAMFG receipt of your detailed requirements.
We look CHINAMFG to receiving your enquires soon.
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do roller chains perform in extreme weather conditions?
Roller chains are designed to perform reliably in a wide range of operating conditions, including extreme weather conditions. Here’s a detailed answer to the question:
1. Temperature Extremes: Roller chains can withstand a wide range of temperatures, both high and low. The performance of the chain depends on the specific material used and its temperature rating. For example, stainless steel chains are suitable for high-temperature applications, while specialty chains with low-temperature lubricants are available for cold environments.
2. Corrosion Resistance: Roller chains can be manufactured using corrosion-resistant materials such as stainless steel or with specialized coatings to enhance their resistance to rust and corrosion. This makes them suitable for outdoor applications where exposure to moisture, humidity, and other environmental factors is common.
3. Lubrication: Proper lubrication is crucial for the performance of roller chains in extreme weather conditions. Lubricants with suitable viscosity and temperature range should be used to ensure smooth operation and minimize wear. In some cases, lubrication-free chains with self-lubricating properties can be used to eliminate the need for external lubrication.
4. Sealing and Protection: Roller chains can be equipped with additional sealing mechanisms to protect against the ingress of dirt, dust, and other contaminants. Sealed or encapsulated chains feature protective covers or seals that prevent debris from entering the chain and affecting its performance, making them more suitable for extreme weather conditions.
5. Maintenance and Inspection: Regular maintenance and inspection are essential for ensuring the optimal performance of roller chains in extreme weather conditions. This includes cleaning the chains, checking for signs of wear or damage, and replacing any worn-out components. Proper tensioning and alignment should also be maintained to prevent premature failure.
It’s important to consult the manufacturer’s specifications and recommendations for the specific roller chain and its intended application in extreme weather conditions. By selecting the appropriate materials, lubrication, and protection mechanisms, roller chains can provide reliable and efficient power transmission even in challenging environmental conditions.
How do roller chains handle backstop or anti-reverse motion?
Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:
Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:
1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.
2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.
3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.
These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.
It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.
How do roller chains compare to belt drives in terms of efficiency?
Roller chains and belt drives are both widely used power transmission systems, but they differ in terms of efficiency. Here’s a detailed answer to the question:
1. Mechanical Efficiency: Roller chains generally have higher mechanical efficiency compared to belt drives. The engagement between the chain and sprockets provides a positive drive with minimal slippage, resulting in efficient power transfer. Belt drives, on the other hand, can experience some slip, especially in high-torque or heavy-load applications, leading to lower efficiency.
2. Size and Length: Roller chains are typically more compact and have a shorter pitch length compared to belt drives. This allows for more compact machine design and closer shaft spacing, reducing the overall size and weight of the power transmission system.
3. Load Capacity: Roller chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications. They can handle high loads and transmit significant amounts of power without compromising performance. Belt drives have lower load-carrying capacity and are more commonly used in lighter-duty applications.
4. Speed and Torque: Roller chains are suitable for both high-speed and high-torque applications. They can operate at high rotational speeds while transmitting significant torque. Belt drives, on the other hand, may have limitations in terms of speed and torque capacity, especially in demanding applications.
5. Maintenance and Durability: Roller chains require regular lubrication and maintenance to ensure optimal performance and longevity. Belt drives, on the other hand, are generally considered maintenance-free. However, if a belt drive becomes misaligned or experiences excessive wear, it may need to be replaced entirely. Roller chains, with proper maintenance, can be more durable and have longer service life.
It’s important to note that the choice between roller chains and belt drives depends on various factors, including the specific application requirements, load conditions, speed requirements, and space constraints. Each system has its advantages and considerations, and selecting the most suitable option should be based on a careful evaluation of these factors.
editor by CX 2023-10-25
China Standard 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller Chain
Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | TRANS PITCH |
MIN. STRENGTH |
AVG. STRENGTH |
WEIGHT | |||
| d | L1 | L2 | H | t/T | |||||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kg/m | ||
| *04C-2 | *25-2 | 6.350 | 3.18 | 3.30 | 2.31 | 7.10 | 7.90 | 5.90 | 0.75 | 6.40 | 7.00 | 8.60 | 0.28 |
| *06C-2 | *36-2 | 9.525 | 4.77 | 5.08 | 3.58 | 11.10 | 12.30 | 9.00 | 1.27 | 10.13 | 15.80 | 20.00 | 0.69 |
| 08A-2 | 40-2 | 12.700 | 7.85 | 7.77 | 3.96 | 15.50 | 16.70 | 12.00 | 1.52 | 14.38 | 27.60 | 34.50 | 1.30 |
| 571A-2 | 50-2 | 15.875 | 9.40 | 10.16 | 5.08 | 19.30 | 20.70 | 15.00 | 2.00 | 18.11 | 43.60 | 59.50 | 2.08 |
| 012A-2 | 60-2 | 19.050 | 12.57 | 11.91 | 5.94 | 24.05 | 25.95 | 18.00 | 2.40 | 22.78 | 62.30 | 80.60 | 3.09 |
| 016A-2 | 80-2 | 25.400 | 15.75 | 15.88 | 7.92 | 30.75 | 33.15 | 23.50 | 3.20 | 29.29 | 111.20 | 134.80 | 5.29 |
| 571A-2 | 100-2 | 31.750 | 18.90 | 19.05 | 9.52 | 37.70 | 41.10 | 30.00 | 4.00 | 35.76 | 173.50 | 224.30 | 8.01 |
| 571A-2 | 120-2 | 38.100 | 25.22 | 22.23 | 11.10 | 47.75 | 51.05 | 35.80 | 4.90 | 45.44 | 249.10 | 326.40 | 11.84 |
| 571A-2 | 140-2 | 44.450 | 25.22 | 25.40 | 12.70 | 51.35 | 55.35 | 41.50 | 5.60 | 48.87 | 338.10 | 409.00 | 14.89 |
| 032A-2 | 160-2 | 50.800 | 31.55 | 28.58 | 14.27 | 61.35 | 65.05 | 48.00 | 6.40 | 58.55 | 444.80 | 556.80 | 20.26 |
| 036A-2 | 180-2 | 57.150 | 35.48 | 35.71 | 17.46 | 69.25 | 73.65 | 54.00 | 7.20 | 65.84 | 560.50 | 652.80 | 27.62 |
| 040A-2 | 200-2 | 63.500 | 37.85 | 39.68 | 19.84 | 75.35 | 79.65 | 59.60 | 8.00 | 71.55 | 693.90 | 921.60 | 33.64 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/4"~3" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used for power transmission in automotive applications?
Yes, roller chains can be used for power transmission in automotive applications. However, it’s important to note that roller chains are not commonly used as the primary method of power transmission in modern automotive systems. The automotive industry has largely transitioned to other technologies such as timing belts and gears for power transmission. Nevertheless, roller chains can still be found in some automotive components and systems. Here’s a detailed answer to the question:
1. Engine Timing: Roller chains are commonly used in internal combustion engines to drive the camshafts and synchronize the opening and closing of the engine’s valves. The timing chain ensures precise timing between the crankshaft and camshaft, allowing for efficient engine operation.
2. Transfer Cases: In certain four-wheel-drive and all-wheel-drive vehicles, roller chains are used in the transfer case to transmit power from the transmission to the front and rear axles. The roller chain in this application allows for smooth and efficient power transfer between the different drivetrain components.
3. Other Applications: While roller chains are not as prevalent in other automotive systems, they can be found in some secondary applications such as power steering systems, engine oil pumps, and accessory drives.
It’s important to consider the specific requirements of the automotive application when determining the suitability of a roller chain. Factors such as load capacity, speed, temperature, and environmental conditions need to be carefully evaluated. Additionally, regular maintenance and lubrication are crucial to ensure the longevity and reliable performance of the roller chain in automotive applications.
Can roller chains be used for power transmission in construction equipment?
Roller chains can indeed be used for power transmission in construction equipment. Here’s a detailed answer to the question:
Construction equipment often requires a reliable and robust power transmission system to handle heavy loads and operate in demanding environments. Roller chains offer several advantages that make them well-suited for power transmission in construction equipment:
1. High Strength: Roller chains are designed to withstand high tensile and impact loads, making them suitable for the heavy-duty requirements of construction equipment. They are capable of transmitting substantial power without deformation or failure.
2. Durability: Construction sites can expose equipment to harsh conditions such as dust, debris, and vibrations. Roller chains are built to be durable and resistant to these challenging environments. They are constructed from high-quality materials and undergo heat treatment processes to enhance their strength and wear resistance.
3. Versatility: Roller chains can be used in various construction equipment applications, including excavators, loaders, bulldozers, cranes, and concrete mixers. They can efficiently transmit power from the engine to different components such as wheels, tracks, and attachments, allowing the equipment to perform a wide range of tasks.
4. Cost-Effectiveness: Roller chains offer a cost-effective solution for power transmission in construction equipment. They have a relatively low initial cost compared to alternative systems, and their durability and long service life contribute to lower maintenance and replacement costs over time.
5. Easy Installation and Maintenance: Roller chains are easy to install and maintain, requiring regular lubrication and periodic inspection for wear and proper tension. Maintenance tasks can be performed on-site, reducing downtime and increasing equipment availability.
It’s important to note that proper chain selection, sizing, and maintenance are crucial for ensuring optimal performance and longevity in construction equipment applications. Following the manufacturer’s guidelines and recommendations for chain installation, lubrication, and tensioning is essential to maximize the efficiency and reliability of the power transmission system.
How do you measure roller chain wear?
Measuring roller chain wear is important to determine if the chain is still within acceptable tolerances or if it needs to be replaced. Here are the steps to measure roller chain wear:
1. Chain Elongation Measurement: Chain elongation is a common form of wear in roller chains. To measure chain elongation, you’ll need a ruler or caliper with metric units and a reference length of the chain. The reference length is typically a certain number of pitches, which is the distance from one roller to the next.
2. Select Reference Points: Choose two reference points on the chain, ideally at least 10 pitches apart. These points should be accessible and free from any significant wear or damage.
3. Measure the Distance: With the chain in a relaxed state, measure the distance between the reference points. This can be done by aligning the ruler or caliper with the rollers of the chain. Ensure the measurement is taken along the same side of the chain throughout the process.
4. Compare with the Manufacturer’s Specification: Consult the manufacturer’s specification or maintenance manual to determine the allowable elongation limit. Typically, roller chains have a maximum allowable elongation of around 1-2% before replacement is recommended.
5. Calculate Elongation Percentage: Calculate the elongation percentage by comparing the measured distance with the reference length. Subtract the reference length from the measured distance, divide the result by the reference length, and multiply by 100 to get the elongation percentage.
6. Determine Chain Condition: If the elongation percentage exceeds the manufacturer’s recommended limit, it indicates significant wear and elongation of the chain. In such cases, it is advisable to replace the chain to prevent potential failure and damage to the machinery.
It’s important to note that measuring chain wear is just one aspect of assessing chain condition. Visual inspection for signs of wear, such as pin wear, plate wear, or roller wear, is also crucial. If you notice any signs of damage or wear during the inspection, it is recommended to replace the chain, regardless of the elongation measurement.
editor by CX 2023-08-22
China Motorcycle Normal Type Precision Roller Chains ANSI/ISO Standard c2060h roller chain
Product Description
Model NO.: 415,420,425,428,428S,520,525,530
HangZhou Power Transmission organization has specialized producing chains and sprocket items for over
10 a long time. Rising from domestic industry, now with abundant business experience, it has turn out to be an crucial supplier and exporter in South China, and set up its personal qualified brands.
Good quality is the essence of prolonged term business and assistance to our consumers. Production is strictly managed from origin, typical material options : 45Mn, 30GeMnTi, #10, 20Mn, Stainless Steel, Tailored materials, by way of strict approach expectations of ANSI, DIN, ISO.
| Materials selected | Nicely wire-chopping |
| Plate shot peening | Bluing |
| Well via heat-treatment method | |
| Carburizing | Quenching |
| Tempering | |
| Oiling/greasing | |
| Pre-stretched | |
| Pre-operating | |
XMPOWER largely go over items as under:
| Drive Chains | A Collection Brief Pitch Precision Roller Chains | B Series Short Pitch Precision Roller Chains |
| Heavy Collection Brief Pitch Roller Chains | Short Pitch Straight Aspect Plate chains | |
| Agricultural Chains and Attachments | Oil field Roller Chains | |
| Heavy-obligation Cranked hyperlink Roller Chains | AB Sequence Double Pitch Conveyor Roller Chains | |
| Coupling Chains | AB Collection Straight Sidebar Roller Chain | |
| Silent Chains | PIV Chains | |
| Conveyor Chains | Double Pitch Stright Aspect Plate Conveyor Chains (A & B Collection) | |
| Double Pitch Massive Roller Conveyor Chains (A & B Series) | ||
| Attachments A1, K1, SA1, SK1, WA1, WA2, WK1, WK2, AA1, KK1, SAA1, SKK1, D1, D3, and so forth. | ||
| Hollow Pin Chains (B/BUSH/ROLLER Variety) | Aspect Bow Roller Chains | |
| Double Flex Chains | Double Furthermore Chains | |
| Sharp Leading Chains | Flat-leading Chains | |
| FV/FVT/FVC Series Conveyor chains | M/MT/MC Series Conveyor chains | |
| Side Roller Conveyor Chains | Top Roller Conveyor Chains | |
| Lumber Conveyor Chains | Mining and Metallurgy Conveyor Chains | |
| Leaf Chains | AL Series Leaf Chains | BL Sequence Leaf Chains |
| LL Collection Leaf Chains | ||
| Special Chains | Palm Oil Chains | Sugar Chains |
| Tobacco Equipment Chains | Grain Machine Chains | |
| Beer Bottling Conveyor Roller Chains | Coal Chains | |
| Crawler Asphalt Paver Conveyor Chains | Cold Consume Food Processing Chains | |
| Welded Steel Chains | H2o Dispose Chains | |
| Motorcycle | Bike chains | Motor Chains |
| SPROCKETS & Equipment | 1045 Metal Sprockets, ANSI/DIN specifications | Module Gears |
| Bike sprockets | Bevel Gears | |
| Stainless Steel Sprockets | Tailored | |
All CZPT products are strictly checked before shipping to our clients. Checks have been executed via substance till finished product,
XMPOWER’s experience and commitment will be 1 of greatest selections as your trustworthy chain supplier.
In the gentle of our vision and mission, we continually value our every single spouse, and perform intently with every single other to obtain content answers. We seem forward to forging robust partnership with you and guarantee extended phrase progress!
| Make contact with: Alex Huang/Income Manager/Transmission Dept. HangZhou Electricity TRANSMISSION IMP.& EXP.CO.,LTD Insert.: #19 Bldg, #158, Canglindong Rd, Xihu (West Lake) Dis. Industrial Zone, 361000, HangZhou, China. Branch: Yingbin Rd., HangZhou, HangZhou, ZHangZhoug, China |
|
US $0.5-50 / Foot | |
100 Feet (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
###
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material chosen | Well wire-cutting |
| Plate shot peening | Bluing |
| Well through heat-treatment | |
| Carburizing | Quenching |
| Tempering | |
| Oiling/greasing | |
| Pre-stretched | |
| Pre-running | |
###
| Drive Chains | A Series Short Pitch Precision Roller Chains | B Series Short Pitch Precision Roller Chains |
| Heavy Series Short Pitch Roller Chains | Short Pitch Straight Side Plate chains | |
| Agricultural Chains and Attachments | Oil field Roller Chains | |
| Heavy-duty Cranked link Roller Chains | AB Series Double Pitch Conveyor Roller Chains | |
| Coupling Chains | AB Series Straight Sidebar Roller Chain | |
| Silent Chains | PIV Chains | |
| Conveyor Chains | Double Pitch Stright Side Plate Conveyor Chains (A & B Series) | |
| Double Pitch Large Roller Conveyor Chains (A & B Series) | ||
| Attachments A1, K1, SA1, SK1, WA1, WA2, WK1, WK2, AA1, KK1, SAA1, SKK1, D1, D3, etc. | ||
| Hollow Pin Chains (B/BUSH/ROLLER Type) | Side Bow Roller Chains | |
| Double Flex Chains | Double Plus Chains | |
| Sharp Top Chains | Flat-top Chains | |
| FV/FVT/FVC Series Conveyor chains | M/MT/MC Series Conveyor chains | |
| Side Roller Conveyor Chains | Top Roller Conveyor Chains | |
| Lumber Conveyor Chains | Mining and Metallurgy Conveyor Chains | |
| Leaf Chains | AL Series Leaf Chains | BL Series Leaf Chains |
| LL Series Leaf Chains | ||
| Special Chains | Palm Oil Chains | Sugar Chains |
| Tobacco Machinery Chains | Grain Machine Chains | |
| Beer Bottling Conveyor Roller Chains | Coal Chains | |
| Crawler Asphalt Paver Conveyor Chains | Cold Drink Food Processing Chains | |
| Welded Steel Chains | Water Dispose Chains | |
| Motorcycle | Motorcycle chains | Engine Chains |
| SPROCKETS & Gear | 1045 Steel Sprockets, ANSI/DIN standards | Module Gears |
| Motorcycle sprockets | Bevel Gears | |
| Stainless Steel Sprockets | Customized | |
###
| Contact: Alex Huang/Sales Manager/Transmission Dept. XIAMEN POWER TRANSMISSION IMP.& EXP.CO.,LTD Add.: #19 Bldg, #158, Canglindong Rd, Haicang Industrial Zone, 361000, Xiamen, China. Branch: Yingbin Rd., Zhuji, Shaoxing, Zhejiang, China |
|
US $0.5-50 / Foot | |
100 Feet (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
###
| Samples: |
US$ 0/Foot
1 Foot(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Material chosen | Well wire-cutting |
| Plate shot peening | Bluing |
| Well through heat-treatment | |
| Carburizing | Quenching |
| Tempering | |
| Oiling/greasing | |
| Pre-stretched | |
| Pre-running | |
###
| Drive Chains | A Series Short Pitch Precision Roller Chains | B Series Short Pitch Precision Roller Chains |
| Heavy Series Short Pitch Roller Chains | Short Pitch Straight Side Plate chains | |
| Agricultural Chains and Attachments | Oil field Roller Chains | |
| Heavy-duty Cranked link Roller Chains | AB Series Double Pitch Conveyor Roller Chains | |
| Coupling Chains | AB Series Straight Sidebar Roller Chain | |
| Silent Chains | PIV Chains | |
| Conveyor Chains | Double Pitch Stright Side Plate Conveyor Chains (A & B Series) | |
| Double Pitch Large Roller Conveyor Chains (A & B Series) | ||
| Attachments A1, K1, SA1, SK1, WA1, WA2, WK1, WK2, AA1, KK1, SAA1, SKK1, D1, D3, etc. | ||
| Hollow Pin Chains (B/BUSH/ROLLER Type) | Side Bow Roller Chains | |
| Double Flex Chains | Double Plus Chains | |
| Sharp Top Chains | Flat-top Chains | |
| FV/FVT/FVC Series Conveyor chains | M/MT/MC Series Conveyor chains | |
| Side Roller Conveyor Chains | Top Roller Conveyor Chains | |
| Lumber Conveyor Chains | Mining and Metallurgy Conveyor Chains | |
| Leaf Chains | AL Series Leaf Chains | BL Series Leaf Chains |
| LL Series Leaf Chains | ||
| Special Chains | Palm Oil Chains | Sugar Chains |
| Tobacco Machinery Chains | Grain Machine Chains | |
| Beer Bottling Conveyor Roller Chains | Coal Chains | |
| Crawler Asphalt Paver Conveyor Chains | Cold Drink Food Processing Chains | |
| Welded Steel Chains | Water Dispose Chains | |
| Motorcycle | Motorcycle chains | Engine Chains |
| SPROCKETS & Gear | 1045 Steel Sprockets, ANSI/DIN standards | Module Gears |
| Motorcycle sprockets | Bevel Gears | |
| Stainless Steel Sprockets | Customized | |
###
| Contact: Alex Huang/Sales Manager/Transmission Dept. XIAMEN POWER TRANSMISSION IMP.& EXP.CO.,LTD Add.: #19 Bldg, #158, Canglindong Rd, Haicang Industrial Zone, 361000, Xiamen, China. Branch: Yingbin Rd., Zhuji, Shaoxing, Zhejiang, China |
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by czh 2022-12-19